Can H13 tool steel be nitrided?
Yes. H13 nitrides to about 1000-1100 HV over a 0.05-0.3 mm (0.002-0.012") case, with no core loss because it is tempered above the nitriding temperature.
H13 is one of the best steels to nitride. Its 5% chromium, 1.1-1.75% molybdenum and 1% vanadium are strong nitride formers, so nitrogen diffusing in at 500-540 °C (930-1000 °F) produces a very hard diffusion zone, about 1000-1100 HV at the surface, beyond the useful top of the Rockwell C scale and far above the 550-650 HV of nitrided 4140. Just as important, H13 is hardened from about 1010-1030 °C (1850-1890 °F) and double or triple tempered at 540-620 °C (1000-1150 °F) to its working hardness, typically 44-50 HRC, so its tempering temperature already sits above the nitriding temperature and the core does not soften. The high chromium also slows nitrogen diffusion, so cases are shallower than on low-alloy steel for the same time: about 0.1-0.2 mm (0.004-0.008") in a typical gas or ion cycle, up to about 0.3 mm (0.012") with long cycles.
How deep, and what kind of surface, depends on the job. Die-casting dies and core pins get a shallow case, about 0.1-0.15 mm (0.004-0.006"), with no compound layer: the nitrided surface resists erosion and aluminum soldering, but a deep or brittle case accelerates heat checking under thermal cycling, and a white layer spalls. Extrusion dies are nitrided on their bearing surfaces and routinely re-nitrided between campaigns after cleaning. Forging dies, plastic-mold components, ejector pins and wear parts gain the same hard surface plus a large improvement in fatigue and galling resistance. Ion (plasma) nitriding (AMS 2759/8) is often preferred on H13 because it controls the compound layer closely and masks simply; gas nitriding with nitriding-potential control (AMS 2759/10) and ferritic nitrocarburizing are also used. Growth is small, from a few microns up to about 0.02 mm (0.0008") per surface, so finished and polished parts are nitrided last.
Surface preparation decides the result. Remove the EDM recast layer before nitriding, because a nitrided recast film spalls in service. Stress relieve after heavy finish machining or grinding so the part does not move during the cycle. The surface must be free of oil, scale and decarburization; a decarburized skin from open-furnace hardening nitrides poorly. Nitriding slightly dulls a mirror-polished mold surface, so polish after as well as before where the finish matters. Threads, surfaces to be welded later and areas to be machined are masked. And a nitrided H13 surface cannot be weld repaired directly: grind the nitrided layer off the repair area first, weld to a hot-work tool steel repair procedure, temper, and re-nitride.
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What to specify
- Core: harden and double or triple temper to the working hardness, for example 44-48 HRC, with the final temper at least 30 °C (50 °F) above the nitriding temperature
- Process and spec: ion nitride per AMS 2759/8, gas nitride per AMS 2759/10, or ferritic nitrocarburize, with the case depth stated as effective depth to a hardness (for example 0.10-0.15 mm to core hardness plus 50 HV)
- Surface hardness, for example 900 HV minimum, verified by microhardness traverse (ASTM E384) on a coupon processed with the load
- Compound (white) layer: "none" or 5 µm maximum on die-casting and hot-work surfaces
- Preparation: EDM recast removed, surfaces polished and stress relieved before nitriding; masking for threads and weld areas
- Die steel quality and heat treatment per NADCA #207 for die-casting dies, and the H13 mill cert (ASTM A681, UNS T20813)
Pitfalls
- A thick compound layer on a die-casting die: it spalls under thermal cycling, and heat checks start sooner
- Too deep a case on hot-work dies: the brittle case cracks with thermal fatigue; keep it about 0.1-0.15 mm
- Nitriding over EDM recast: the recast layer and its nitrided skin flake off in service
- Weld repair through the nitrided layer: porosity and cracking; grind the case off first
- Decarburized or oily surfaces from poor heat treatment or cleaning: patchy, soft nitride
- Expecting a mirror finish to survive: nitriding dulls polished mold surfaces slightly; plan a final polish
Frequently asked questions
- How hard is nitrided H13?
- About 1000-1100 HV at the surface, well above the 65 HRC equivalent, over a core that keeps its hardened-and-tempered hardness of typically 44-50 HRC.
- How deep should H13 die-casting dies be nitrided?
- Shallow: about 0.1-0.15 mm (0.004-0.006") with no compound layer. A deeper or more brittle case cracks sooner under the thermal cycling of die casting.
- Can H13 be re-nitrided?
- Yes. Extrusion dies are routinely cleaned and re-nitrided between campaigns, and die-casting dies can be re-nitrided after repair. Each cycle runs at 500-540 °C (930-1000 °F), below the H13 tempering temperature, so the core is not softened.
- Can nitrided H13 be welded?
- Not through the nitrided layer. Grind the case off the repair area, weld with preheat and a matching hot-work filler to a tool steel repair procedure, temper, then re-nitride.